You’ll always want only the best type of wiring and harnesses for your application, but which one is it for you – field wire harness or moulded wire harness? This is a question that is always stirring up a debate in the minds of those planning on choosing a harness for their system. Considering how confusing and puzzling it may be, we’ve come up with a blog to shed a light on the subject. We’ll discuss, in this blog, the basics of both types of wire harnesses, and the key factors that can help you decide between the two.
Field wire harness
A field wire harness consists of a housing that is screwed
in or clipped on, requiring a comparatively lesser setup, thus reducing the
time of production. However, building a field wire harness is normally
assembled by hand, which makes it a lesser suitable option for high-volume
applications. But, for low-volume applications, field wire harnesses can prove
to be an ideal choice, especially when you’re looking for a faster development
time or prototyping.
Moulded wire harness
A moulded wire harness is made by melting down a large
amount of plastic, after which a mould is created into which the high-pressure
plastic is inserted. This gives more durability and greater seal strength to
the harness. Because this is a fully automated process, moulded wire harnesses
can be ideal for high-volume production. But, it isn’t suitable for low-volume
applications as it can prove to be very expensive for smaller amounts of
products. In the case of high-volume applications, it can prove to be
economical and efficient, even though there is more setup involved, because the
final products are worth it.
Which one is better?
As mentioned above, you can see that we cannot consider one
to be better over the other. Depending upon the application, you can decide as
to which one you should choose. A field wire harness is better when you have a
small production run, while a moulded wire harness is better when you want a
larger volume. But, the decision making process isn’t as simple. There are many
other factors that you want to consider too when deciding as to which wire
harness to consider.
Budget – A higher budget in hand can make it painless
to opt for a moulded wire harness production. But, if you are on a tight
budget, it may be difficult. However, you also need to understand that a field
wire harness production run is also labour-intensive, which requires a good sum
of money too. So, it is a choice between the cost of labour versus the cost of machinery.
Materials – The material you wish to choose decides
on which kind of wire harness would be suitable. For instance, a field wire
harness generally comprises of metal and plastic components, while a moulded
harness is crafted from more durable parts with higher IP ratings.
Durability – When durability is a big concern, a
moulded wire harness tends to be comparatively much stronger than a field
harness. Obviously, field wire harnesses can be improved to enhance durability,
but there are limitations to it.
Repairs – When you need repairs in the future, you
must understand that field wire harnesses can be repaired and modified if any
issues arise, but a moulded wire harness cannot be fixed.
Consider all the above factors when deciding upon the kind
of wire harness you need for your application, after which you can approach an
apt wire harness manufacturer. However, when you approach Miracle Electronics,
you can rest assured that you’re with the most versatile wire harnessmanufacturer in India, meaning that you can get almost any and every kind
of wire harness manufactured here. Just communicate your requirements, and
you’ll have the most reliable and genuine products delivered to you, especially
customized to suit yourapplication .
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